How to Choose the Best Insulating Mats For Your Work Station

Electrical hazards are something we all fear. The occurrence of any accidents are not in our hands but to prevent any such mishaps that can ruin our lives, we can always opt to choose the best safety measures that are available in the market to ensure complete safety of our loved ones. Now, you might be wondering that there are hundreds of insulating products available both online as well as open market, which one would be the best fit for your requirement and why?

The answer to the question is very simple. You must always choose the ones that have the maximum positive user reviews and testimonials. Let us look into the criteria for choosing the best High Voltage Insulating Mats and Insulating Rubber Mats.

Choose the best dealer of Insulating Rubber Mats:

• First, do an online survey about the manufactures or dealers in your province and find out the variety of products they sell. Do not forget to check out the user or customer reviews as they are the biggest testimonials for their products. Beware of fake reviews.
• Next, visit their stores personally and have a look at their catalogue. Share your requirements with them. If they are a company of repute, I am sure that they can guide you properly and help you find the right Insulating Rubber Mats.
• Now, when you know what exactly your requirement is, go for a product specification checklist. This is a DIY step and is mandatory. There are low quality Insulating Rubber Mats prevailing in the market at a low cost and alluring offers. Beware of those products as they are inefficient in providing proper insulation and can result to severe burns and accidents.
• High Voltage Insulating Mats require special specifications like length of 5000mm, width of 1000mm, density, resistance, tensile, durability, free from any physical impurities and so on. Always ask the dealer for the product description and compare with the government’s guideline for manufacturing High Voltage Insulating Mats that can be easily available online.
• Do not accept any High Voltage Insulating Mats in broken and tampered packages. Good quality Insulating Rubber Mats comes with proper packaging either laid in flats or rolls.

Well, these are some of the important criteria that make Insulating Rubber Mats to be of the best quality and safe to use. Reputed companies always follow the standards of manufacturing and their products are BIS certified.

Rubber Mats and Their Types

The rubber mat is generally known as switchboard matting because it is mostly used near the switchboards. They are not only used near switchboards but at almost all the places of electrical related work. They are also placed near the control panel to cover the floor and reduce the chances of accidents. Their installation is mandatory on the places of high power electrical work where high voltage or high current is used to drive any machine. You might have seen in black colour as black colour is mostly demanded by the people but they are available in the market in different colours.

The insulating mats limit the flow of leakage current towards ground through the human body. The current follows the path of least resistance, therefore, these mats are installed so that it can provide considerably high resistance in the path of current if it flows to the ground through the body of the worker. These will reduce the chances of electric shock and other high power accidents.

DURATUF is one of the leading insulating mats producing company and distributes its products in almost all parts of the world. There is no competition for DURATUF in the market on the basis of the product quality. They provide a wide range of choice to the customers by producing different types of mats.

IS 15652

• They are made up of elastomers i.e. mixture of rubber and PVCs.
• The thickness range of this insulating mat is about 2 to 3 mm.
• High elongation property so that the insulating mat cannot be broken easily.
• Is has a very high tensile strength which increases the mechanical properties of the product.
• No maintenance is required for these switchboard matting.
• The expected life span of IS 15652 is about 5 to 10 years i.e. they are very durable in nature.

IS 5424

• It is made up of natural rubber so that it can easily provide the high obstruction in the path of current if it wants to get drained to earth.
• The thickness range lies between 6mm to 25 mm.
• Low durability i.e. life expectancy of about 2 to 3 years.

Insulating Mats for Electrical Purpose

 A businessperson having electrical aspects of work at his place has the responsibility regarding the safety of workers. The company or the owner ensures the safety of workers in the electrical department by providing them all safety equipment of the best quality. DURATUF is the best name regarding the protection of the electrical workers or technicians. DURATUF lets the workers be safe by providing the products like electrical insulation mats, boots, and gloves etc. General population also stays safe because of these DURATUF products. These insulating mats have a wide area of application because of its different purpose of usage. The wide range of application and properties make it worth investment by any of the businessperson or company.

Electrical insulating mats are made up of rubber or other compound polymers which are unique industrial material and can’t be found easily. The fabrication of these mats is complex and has various steps in it like compounding, calendaring, curing and testing etc. The basic work of these mats is to provide insulation between the person and the ground. It protects the person from the direct contact of the earth which leads to the high resistance in the path of the electricity.

PROPERTIES:

• It is made up of rubber, PVC and other industrial polymers having a tendency of insulation
• Its tensile strength varies from about (15 to 20)N/mm2
• These mats cannot be broken up easily as they have the elasticity property and have the elongation of break of about 250% (min).
• Leakage current in the insulation mats is about 10mA (max) which is very low and the person will not get any shock with this leakage current.
• According to the test, it provides Insulation resistance of about 100000 M-Ohm (min).
• The working temperature range of these mats is about -10 to 55 (in degree Celsius) which is the normal temperature range.

ADVANTAGES:
The advantages of these insulation mats are numerous:

• They provide insulation and hence prevent the person from electric shocks.
• They are oil, acid, and alkali proof mats and can work efficiently in the presence of any of these also.
• They are resistant to water hence moisture proof too.

DURATUF PRODUKT Insulating Mats for Electrical Purpose

DURATUF PRODUKT ISO 9001:2008 certified organization  has been the leading manufacturers of electrical insulating mats. These mats are also known as electrical insulation mats that can protect the employees of the companies who work constantly close to the high-voltage electrical gadgets. 

Electrical Rubber Mats: Features and Applications

The comprehensive collection of Electrical rubber mats is used widely in various industries for safeguarding the workers. It also used for performing any electrical activity. The DURATUF’s electrical rubber mats are designed in accordance with the Indian standards and high quality natural rubber.

DURATUF has attained expertise in manufacturing of rubber matting. The entire range is manufactured by skilled professionals and the material used is high quality synthetic elastomer. These products are available in variety of sizes and colors and can also be designed according to customer’s choice or demand.

Each type is designed according to specific application, but all of them have identical chemical resistance qualities. These synthetic mats are the society’s need and they are best alternative of natural rubber as they could are better against, electricity, outdoor elements and chemicals.

The electrical rubber mats are recommended for the purpose of safety of the workers against electrical hazards. These mats are highly economical and also can be used for general purposes. DURATUF recommends the usage of Insulated rubber mats of Latest Indian Standard i.e. 15652:2006 for the purpose of electrical insulation.

We also manufacture rubber mats as per the older standard of IS 5424:1969. The material used for the manufacturing of insulating rubber is made of the rubber having the qualities of good electrical resistance and mechanical properties. They are available in the thickness of 6mm to 25mm. Their standard size is 1M x 2M. The checkered and fluted designs are available in electrical rubber mats. The manufacturer’s Test Certificate is also provided at the time of supply of mats.

Applications:
These Electrical rubbers mats are used near the HT/LT control panels, in front area of switchboards, at Electrical substations, around the buss bars, in transformers, generator and lift rooms and also used on indoor and outdoor live equipment.

Features:
The features of DURATUF’s electrical rubber mats are given in the following table:

Product Code	Thickness	Recommended Use/ Working Voltage	AC Proof Voltage	Di-electric Strength (Withstand Voltage)	Approx. Weight Per Sqr Mtr.
RM 001	6.0 mm (1/4")	0.4 KV	15.0 KV	40.0 KV	10.0 Kgs
RM 002	8.0 mm (5/16")	1.0 KV	15.0 KV	40.0 KV	13.0 Kgs
RM 003	10.0 mm (3/8")	7.5 KV	15.0 KV	40.0 KV	17.0 Kgs
RM 004	12.0 mm (1/2")	11.0 KV	15.0 KV	40.0 KV	20.0 Kgs
RM 005	16.0 mm (5/8")	17.0 KV	15.0 KV	40.0 KV	27.0 Kgs
RM 006	19.0 mm (3/4")	22.0 KV	15.0 KV	40.0 KV	32.0 Kgs
RM 007	25.0 mm (1")	33.0 KV	15.0 KV	40.0 KV	42.0 Kgs
RM CD (Custom)	Upto 50.0 mm	Upto 33.0 KV	15.0 KV	40.0 KV	-

Electrical Rubber Mats: Features and Applications

The comprehensive collection of Electrical rubber mats is used widely in various industries for safeguarding the workers. It also used for performing any electrical activity. The DURATUF’s electrical rubber mats are designed in accordance with the Indian standards using high quality natural rubber.

DURATUF PRODUKT has attained expertise in manufacturing of rubber matting. The entire range is manufactured by skilled professionals and the material used is high quality rubber/pvc. These products are available in variety of sizes and colors and can also be designed according to customer’s choice or demand.

Each type is designed according to specific application, but all of them have identical chemical resistance qualities. These synthetic mats are the society’s need and they are best alternative of natural rubber as they could are better against, electricity, outdoor elements and chemicals.

The electrical rubber mats are recommended for the purpose of safety of the workers against electrical hazards. These mats are highly economical and also can be used for general purposes. DURATUF recommends the usage of Insulated rubber mats on Indian Standard i.e. 15652:2006 for the purpose of electrical insulation.

The material used for the manufacturing of insulating rubber is made of the rubber having the qualities of good electrical resistance and mechanical properties. They are available in the thickness of 6mm to 25mm. Their standard size is 1M x 2M. The checkered and fluted designs are available in electrical rubber mats. The manufacturer’s Test Certificate is also provided at the time of supply of mats.

Applications:
These Electrical rubbers mats are used near the HT/LT control panels, in front area of switchboards, at Electrical substations, around the buss bars, in transformers, generator and lift rooms and also used on indoor and outdoor live equipment.

Features:
The features of DURATUF’s electrical rubber mats are given in the following table:

Product Code	Thickness	Recommended Use/ Working Voltage	AC Proof Voltage	Di-electric Strength (Withstand Voltage)	Approx. Weight Per Sqr Mtr.
RM 001	6.0 mm (1/4")	0.4 KV	15.0 KV	40.0 KV	10.0 Kgs
RM 002	8.0 mm (5/16")	1.0 KV	15.0 KV	40.0 KV	13.0 Kgs
RM 003	10.0 mm (3/8")	7.5 KV	15.0 KV	40.0 KV	17.0 Kgs
RM 004	12.0 mm (1/2")	11.0 KV	15.0 KV	40.0 KV	20.0 Kgs
RM 005	16.0 mm (5/8")	17.0 KV	15.0 KV	40.0 KV	27.0 Kgs
RM 006	19.0 mm (3/4")	22.0 KV	15.0 KV	40.0 KV	32.0 Kgs
RM 007	25.0 mm (1")	33.0 KV	15.0 KV	40.0 KV	42.0 Kgs
RM CD (Custom)	Upto 50.0 mm	Upto 33.0 KV	15.0 KV	40.0 KV	-

Everything That You Should Know About The High Voltage Insulating Mats

If you are a business owner who is in the process of setting up a workplace for the employees, it is important that you do not just make sure that they work in a comfortable environment but their safety is not risked in any possible manner. Moreover, your responsibilities increase even more when you own a business where your employees have to work and difficult conditions like power plants, labs, etc. One such step that you can take in this process of ensuring the employees’ safety is to get the high voltage insulating mats installed all over the work premises.

If you too have businesses where the safety of your employees and workers always remains your top concern, invest some money in getting these high voltage insulating mats installed. These are basically the floor mats that come in a variety of sizes and thickness options to choose from. Since these electrical mats are made up of elastic polymers it inherits the features like high levels of resistance and protection from current leakage.

Depending on the brand and quality of mat that you choose, you get the option of deciding upon the thickness that ranges somewhere from 2 mm to 4 mm. also, voltage capacity and breakdown voltage are other aspects that can be considered while choosing a desirable mat option. Apart from these quality related factors, the options of the insulating mats can be distinguished based on color, working voltage and size as well. You can either use the tile size mats or the longer ones in roll form, depending on your preferences. Also, you get a variety of design and color options as well these days that can help you in making sure your office flooring looks good even when it is protected on such a level.

Many sellers these days sell these insulating mats online and in such cases, being a buyer you need to make sure that you are investing in the right product. Do not hesitate in asking for the standard approval certificates, testimonials of the previous customers and lastly, about the warranty and guarantee details. Take a decision accordingly and then make a purchase when you are completely sure about the product you are investing in.

Why Should You Use Insulating Mats For Electrical Purpose?

Places where people have to stay and work with electricity for their work purpose, always requires some specific tools or gadgets to protect them from the shock. There are different types of tools that you can use to prevent you or your workers to get harmed during the working time. Non-conductive floor mats or insulating mats for electrical purpose is one of the most important thing that you have to consider for your office.

These types of mats are used broadly for industrial purposes, as:

• It provides protection to the workers.
• It keeps the workers from being in direct contact with the floor, and in this way they prevent any electrical shock.
• It comes in various shapes and sizes to suit the requirement in various applications.
• Easy to install.
• Non-conductive floor mats are additionally used for workshops where working with electric is mandatory.
• The ridged surface on non-conductive floor mats gives non-slip protection.
• It prevents shocks by its capacity to protect against up to 40,000 volts.

These kinds of rubber mats come in different variations. The choice of variation depends on the application and the place where the mat should be used.

TYPES OF MATS AVAILABLE IN THE MARKET:

NON-CONDUCTIVE SMOOTH MILITARY MATS: This type of mats have a smooth surface and are intended for hard surface floor applications. They are basically ozone, acid and fire resistant. It provide assurance and protection from up to 30,000 volts of power. The thickness of these mats are 1/8" and these are easy to install type as well.

NON-CONDUCTIVE CORRUGATED SWITCHBOARD MATS: This type of mats have a folded surface. These are intended for hard surfaces and carpet floor applications. They give insulation and protection from up to 40,000 volts of power. This style of matting has a rib-toothed surface for abrasion resistance and bother free cleaning. These mats are 1/4" thick and are easy to install type.

NON-CONDUCTIVE DIAMOND PLATE MILITARY MATS: This type of mats have a smooth surface that is intended for hard surface floor applications. It provides security and protection up to 40,000 volts of power. These are preventive to ozone, acid and fire. It is also a little bit thick and is made to meet all the test techniques and property necessities including intense military conditions.

The Necessity of Comparing Insulating Mats Before Buying Any

The industrial growth has resulted in a positive note as far as the availability of better quality of consumer products or utility products is concerned. It is quite obvious that a person considers certain things before buying any product for his personal or business use. Obviously, usability factors are always critical. A buyer must always be conscious about buying durable products that are expensive by nature so that they can use them for a longer period. 

In such a situation, the task before them is really critical as the market is flooded with a wide range of products. Though the manufacturers claim to have the best products for their customers, all the products are not so. The buyers of electrical insulation mats or the electrical insulating mats must be very conscious about finding the best products without considering the verbal claims of the manufacturers.

The best way of finding the best quality of insulating mats for electrical purpose is to make an impartial comparison among the technical aspects of these mats. As far as the available range of these products is concerned, people find rubber mat for electrical purpose and electromat high-voltage mats. As far as their utilities are concerned, both of them can be of great value for their respective users. The selection of the best quality of the product may depend on various factors, and that is where the users would find it necessary for comparing the features of these types of mats.

While comparing the features, the buyers should consider the materials of the electrical insulation mats and their capabilities at the very beginning. These are the two things that can decide if your selection is correct or not. You must make sure that the products are manufactured by reputed manufacturers who maintain the standard without any mistake.  

The comparison must be made without making any partiality. If you are planning to install the best quality of insulating mat for electrical purpose, then you must try to find the best products as it may help you to feel at ease for they maintain total safety and security against all electrical hazards.